SACMI: closures

Plastic Cap Manufacturing compression lines

Description: Plastic Cap Manufacturing Compression lines

Compression Molding Machines

Description: CCM32M
CCM32M
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Description: CCM64M
CCM64M
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Description: CCM24L
CCM24L
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Description: CCM24S
CCM24S
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Description: CCM48S
CCM48S
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Description: CCMH18
CCMH18
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Description: CCM80
CCM80
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CCM32M

Description: CCM32M

Description

CCM32M continuous compression moulding hydraulic press (100 kg/h) for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final, well defined shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.

Performance

·  Max output rate: 45,000 caps/h
·  Max external diameter: 43 mm
·  Max cap height: 25 mm
·  Number of cavities: 32
·  Number of cutters: 8
·  Extruder screw diameter: 60 mm
·  Average electrical power consumption: 49 kW
·  Average compressed air consumption: 500 Nl/min
·  Average cooling system consumption: 39,000 kcal/h


CCM64M

Description: CCM64M Description

Continuous compression moulding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.

Performance

·  Max output rate: 72,000 caps/h
·  Max external diameter: 43 mm
·  Max cap height: 25 mm
·  Number of cavities: 64
·  Number of cutters: 8
·  Extruder capacity: 200 kg/h
·  Average electrical power consumption: 95 kW (200 kg/h extruder)
·  Average compressed air consumption: 550 Nl/min
·  Average cooling system consumption: 71,000 kcal/h


CCM24L

Description: CCM24LDescription

Continuous compression moulding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final shape. The capacity of the machine depends heavily on compound properties and the geometry of the manufactured caps.

Performance

·  Max output rate: 32,000 caps/h
·  Max external diameter: 63 mm
·  Max cap height: 32.5 mm
·  Number of cavities: 24
·  Number of cutters: 6
·  Extruder capacity:200 kg/h
·  Average electrical power consumption: 66 kW
·  Average compressed air consumption: 650 Nl/min
·  Average cooling system consumption: 53000 kcal/h


CCM24S

Description: CCM24SDescription

Continuous compression moulding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion into the cavities to mould it into the final shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.

Performance

·  Max output rate: 36,000 caps/h
·  Max external diameter: 33 mm
·  Max cap height: 25 mm
·  Number of cavities: 24
·  Number of cutters: 12
·  Extruder capacity: 50kg/h
·  Average electrical power consumption: 25 kW
·  Average compressed air consumption: 400 Nl/min
·  Average cooling system consumption: 25000 kcal/h


CCM48S

Description: CCM48SDescription

Continuous compression moulding hydraulic press for the production of plastic caps. The manufacturing process lies in extruding the granulated compound (i.e. HDPE, PP), cutting it into single pellets, inserting it into the cavities, and finally moulding the cap according to a defined profile. The output of the machine strongly depends on the type of resin used, part design and part weight.

The machine is equipped with:

- melted compound by-pass valve for cleaning the extruder, for start-ups and stops of the machine
- pneumatic system with device for air injection into the upper moulds
- cooling system for temperature control of upper and lower moulds
- oleodynamic unit
- Sacmi PLC automation and control system
- in-phase cap extracting and transferring unit on motor-driven conveyor belt, allowing on-board installation of the vision system
- automatic rejection device for out of weight closures

Performance

·  Maximum production: 87.000 caps/hour
·  Max. / min. cap external diameter: 20 / 37 mm
·  Max. / min. cap height: 5 / 25 mm
·  Number of cavities: 48
·  Compressed air consumption: 900 Nl/min
·  Max average room temperature up to 40°C without air conditioning for the control panel
·  Max average room temperature up to 50°C with air conditioning for the control panel


CCMH18

Description: CCMH18Description

Continuous Compression Moulding Machine for the production of shoulders via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion into the cavities to mould it into the final shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured shoulder.

Performance

·  Max production:600 caps/min.
·  Max external diameter:53 mm
·  Max cap height:25 mm
·  Cavities number:18
·  Average electrica


CCM80

Description: CCM80Description

Continuous compression moulding press CCM80SA
Continuous compression moulding hydraulic press for the production of plastic caps. The manufacturing process lies in extruding the granulated compound (i.e. HDPE, PP), cutting it into single pellets, inserting it into the cavities, and finally moulding the cap according to a defined profile. The output of the machine strongly depends on the type of resin used, part design and part weight.

The machine is equipped with:

- melted compound by-pass valve for cleaning the extruder, for start-ups and stops of the machine
- pneumatic system with device for air injection into the upper moulds
- cooling system for temperature control of upper and lower moulds
- oleodynamic unit
- Profibus automation and control system
- insertion turret controlled by Brushless motor
- in-phase cap extracting and transferring unit on motor-driven conveyor belt, allowing on-board installation of the vision system
- automatic rejection device for out of weight closures
- pump and mixer to achieve a better steadiness and mixture of the plastic exiting the extruder

Performance

  Maximum production: 120.000 caps/hour
  Max. / min. cap external diameter: 20 / 37 mm
  Max. / min. cap height: 5 / 25 mm
  Number of cavities: 80
  Compressed air consumption: 935 Nl/min
  Estimated average absorbed power 125 kW at 50 Hz with 75 mm extruder screw diameter
  Refrigerating power consumption: 92.000 kcal/h for PP with 75 mm extruder screw diameter
  Refrigerating power consumption: 98.000 kcal/h for HDPE with 75 mm extruder screw diameter
  Estimated average absorbed power 133 kW at 50 Hz with 90 mm extruder screw diameter
  Refrigerating power consumption: 102.000 kcal/h for PP with 90 mm extruder screw diameter
  Refrigerating power consumption: 104.000 kcal/h for HDPE with 90 mm extruder screw diameter