OMAR

Company profile

omarDescription: azienda_big

Since 1979, the year when its business started, O.M.A.R. S.r.l. has been manufacturing bottling equipments and implants following a coherent guideline of constant search for quality. The company, with its strong commitment to progress, belongs to a production pole developed in some decades and characterizing the economy and the life of Canelli. From the very beginning O.M.A.R. specialized in the production of small caps distributors and cork closure processing machines, in the following years the company developed both as dimensions and range of products now including a variety of bottling equipments for the beverage.

The current production focuses on the monoblocks for capsule distribution and closure, washing-drying machines for the external surface of the bottles and labelling machines both in linear and semi-rotary versions of new conception.

In 2009, year of the thirtieth anniversary of its establishment, the property of O.M.A.R. S.r.l. has changed. The new management of the Company still continues following the guideline of full reliability and sturdiness of its products together with an important technological development to offer the best solutions suitable to meet the customers’ requirements.

Washing-Drying Machines

Description: ecletta

Machines suitable for the washing and drying of cylindrical and shaped bottles with speed rates from 1,000 b/h to 20,000 b/h.

The machines are equipped with variable speed drive for the regulation of the speed rate, stainless steel conveyor with adjustable rails and bottle transport chain of acetal resin.

They are manufactured of stainless steel A304 and top quality and high-resistance techno-polymers.
The washing of the bottles is obtained mechanically with the use of rotary brushes for the cork, the body and the bottom of the bottles and are wet with a jet of sprayed water. The brushes used do not need substitution in case of format change and are self-cleaning since through their rotation the washing water takes the dirt away and conveys it to the discharge of the machine. Moreover, they are equipped with independent electronic variable speed drive for the adjustment of their rotation speed.

The drying of the bottles is made inside a tunnel equipped with air distributors adjustable in height, width and inclination, fed through compression turbines producing heated air with a temperature reaching 45°C/50°C. A mechanical system rotates the cylindrical bottles inside the drying tunnel.

Our machines do not use any electrical resistances and this guarantees low energy consumption.


Depending on the speed rate and the type of bottle used we can offer different lines of products

Description: logo_optima

Intensive rotary washing with integrated washing of the bottom (low/average production with cylindrical bottles)

Description: logo_maxima

Rotary washing with central brush and carrousel with bottle blocked on rotating holding cups (high speed rates with cylindrical bottles)

Description: logo_ecletta

Rotary washing with external brushes and carrousel with a system blocking the bottle on rotating cups (cylindrical/shaped bottles)

GALLERY

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Capsuling Machines

Description: capsulatrice

Machines for the distribution and closure of PVC, aluminium, polylaminate, tinfoil capsules and champagne foils with single or multi-cup dispensers, shrink heads, spinning heads and pneumatic heads with speed rates from 1,000 to 30,000 b/h.

The machines in standard versions are to be inserted in a production line, therefore without chain, drive and return idler that can be supplied on demand. The chassis and the switch-board are clad in A304 stainless steel.

All monoblocks are equipped with conveyor belt with adjustable rails for the insertion in the production line and safety systems lifting the shrink head in case of line stop.


Depending on the speed rate and the type of caps used we can offer different lines of products

Description: logo_gemini

Single-cup capsule dispenser and applicator that can be combined with a shrink tunnel, a single-head closing turret (with shrink-heads for PVC caps, spinning heads for aluminium polylaminate and tinfoil, and pneumatic head for champagne foils), turrets with combined heads or 2 turrets for speed rates ranging from 1,000 to 4,000 b/h

Description: logo_loto

multi-cup capsule dispenser and applicator that can be combined with shrink tunnel, single-head closing turret (shrink- head for PVC caps, spinning heads for aluminium, polylaminate and tinfoil caps, and pneumatic heads for champagne foils), turrets with combined heads or 2 or more turrets for speed rates ranging from 4,000 to 8,000 b/h

Description: logo_galaxy

Multi-cup capsule dispenser and applicator for high speed rates that can be combined with a single-head closing turret (shrink heads for PVC caps, spinning heads for aluminium, polylaminate and tinfoil caps, and pneumatic heads for champagne foils), turrets with combined heads or 2 or more turrets for production speed rates ranging from 8,000 to 30,000 b/h

GALLERY

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Labelling Machines

Description: etichettatrice syncro

In-line and semi-rotary labelling machines for throughputs up to 2,000 b/h with single-cup capsule dispensing and closing unit.

All labelling stations are equipped with conveyor belt with adjustable rails and return idler with accumulation board at the outlet. The cladding of the chassis, the safety guards and the switchboard are manufactured of A304 stainless steel.

All machines are equipped with cork detector, emergency micro-switches on the doors, safety systems on the starwheels and worms, and shrink-head lifting system operating in case of line stop.

The labelling stations are adjustable on 4 axes, equipped with stepper motors; the machine is operated through a PLC and touch screen display memorizing up to 30 different formats.

On demand, all models of labelling machines can be fitted with a labelling station for adhesive appellation strip, labelling station for medal, and hot transfer printer for the lot number on the label.


Our range of labelling machines includes

Description: logo_syncro

Semi-rotary labelling machine for champagne bottles with maximum throughput of 1,200 b/h, equipped with single-head capsule dispenser for the application of foils with medal, optical orientation of the foil with stepper motors, closing system with double pneumatic head, application of front and back labels and wrap-around collar. The bottles are conveyed to the working stations by means of an innovative gripper system (Patent pending OMAR 2009)

Spin

2- Station in-line labelling machines for cylindrical bottles with maximum through put of 2,000b/h, equipped with single-head capsule dispenser suitable for the distribution and application of PVC, aluminium, polylaminate, and tinfoil caps, closing turrets with heads of the same type or alternated heads depending on the type of caps and the production speed rate.

Stone

2- Station in-line labelling machines for square bottles with maximum through put of 2,000b/h, equipped with single-head capsule dispenser suitable for the distribution and application of PVC, aluminium, polylaminate, and tinfoil caps, closing turrets with heads of the same type or alternated heads depending on the type of caps and the production speed rate.

GALLERY

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Combine Monoblocks

Description: monoblocco_ok

Conceived for the most demanding wine producers, the monoblocks of the SYMPHONYTM series combine in a single machine all the stages of wine bottle packing. The experience O.M.A.R. acquired in the years in the field of the washing-drying machines, capping machines, and labelling machines, has led to realize a product gathering all these functions.

The machine is equipped with A304 stainless steel conveyor belt with drive, return idler and accumulation table at the outlet; the switchboard is inserted inside the chassis and the controls are integrated to the central post to allow easy control by a single operator. The machine is PLC-operated with a touch screen display visualizing the statistic reports of the production.

The washing of the bottle is obtained with a rotary system with integrated washing of the bottom, the drying is made inside a tunnel with air distributors with height, width and inclination adjustment, fed through compression turbines for the production of heated air at a temperature reaching 45°/50° C.

The cylindrical bottles are rotated mechanically inside the drying tunnel.

Also the SYMPHONYTM series does not use any electrical resistances to guarantee low energy consumption.
The caps dispenser is single–head type and can distribute PVC, aluminium, polylaminate, and tinfoil caps. The capsule closing system can be both in-line with a single head and rotary with a turret bearing two heads of the same type or alternated heads according to the production needs.

The labelling stations are adjustable on 3 axes and equipped with stepper motors for the application of label and back label, on demand it is possible to fit the station for the DOCG/appellation adhesive strip, station for medal, hot transfer printer for lot number on the label, photocell for transparent labels, and notch spotting on the bottle.

GALLERY

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