SACMI: end of line automation

Glass Bottle Solutions	Bag-in-Box Solutions	Packaging for industry

Glass Bottle Solutions

Bag-in-Box Solutions

The machine is built in AISI 304 stainless steel, the parts that touch the product are in AISI 316

Options

1. System for sucking the residual air in the bag by appropriate channels on the valve
2. System for injecting nitrogen after the filling by appropriate channels on the valve
3. Valve for recovering and adjusting the overpressure of the product
4. Valves for condensate discharge and control of the steam sanification temperature
5. Air absorber for stabilization of the pressure of the product (to limit the thrust loads during filling), complete with valve for inner cleaning of main tank

Fillbag

Automatic introduction, cut and bag filling

• The BAG IN BOX filler is completely manufactured in stainless steel.
• Filling is carried out thanks to a flow-meter.
• The machine is equipped with a program for the automatic washing with chemical solution and, on demand, by steam.
• Possibility of sucking the eventual residual air from the bag before filling it;
• Possibility of introducing a gas blowing (nitrogen as usual) at the end of the filling phase.
• It is suitable to handle formats from 1.5 up to 25 liters.
• Output based on the 3 l bag : 400÷500 pieces/hour.
• Guarantee of protection against the absorption of oxygen thanks to the system ‘no oxygen pick up’ (guaranteed values below 0,1 PPM)

Packaging for industry

Tray forming machines	Box forming machines	Lid sealers
Case forming machines	Pick & place	Pallettizers
Depallettizers	LGV vehicles

Tray forming machines

TF12 - STANDARD HOPPER TRAY FORMING MACHINE
	Automatic tray forming machine for simple trays,open-top trays,and trays with top-flaps.High reliability due to the mechanical functioning. Quick size changeover by centralized handles.Maximum capacity up to 35/40 trays/min. (According to the format sizes and type of carton). Machine completely driven by PLC and control panel for quick changeover and glue lines. Vertical stacker with batch separator with mechanical stacker TS43. Blank pick up from orizontal magazine by means of vacuum cups.Continuos pre-folding side flaps by pre-folding system. Glue lines spreading. Guided downward tray forming inside the hopper section through forming plate driven by inverter. Tray forming inside the hopper and flaps folding through pneumatic cilynders.In line or side finished tray output with stacker and batch separator. By means of several optional devices it is possible to form prismatic corners for flapless and plaform trays in the forming station. As optional we can supply also long and short side fold over.
	FEATURES VALUES Max tray output      40 pcs/min.  Installed power    14 kw Compressed air consumption   36 nl / cycle TF12 Total net weight 1400 Kg TF12 dimensions 390 x 180 x 200 h cm TS43 Total net weight 540 kg TS43 dimensions 240 x 120 x 215 h cm

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TF40 - STANDARD HOPPER TRAY FORMING MACHINE
	Automatic tray forming machine for simple trays,open top trays,and trays with top-flaps and corner posts. High reliability due to the mechanical functioning.Quick size changeover by centralized handles. Maximum capacity up to 25 trays/min. (According to the format sizes and type of carton) for trays with corner posts,and 35 tray/min for trays without corner posts (according to the format sizes and type of carton). Machine completely driven by PLC and control panel for quick changeover and glue lines. Vertical stacking with batch separator with mechanical stacker TS43 or pneumatic.
	FEATURES VALUES Max tray output      40 pcs/min.  Installed power    14 kw Compressed air consumption   36 nl / cycle TF40 Total net weight 1700 Kg TF40 dimensions 560 x 180 x 200 h cm TS43 Total net weight 540 kg TS43 dimensions 240 x 120 x 215 h cm

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TF80 - AUTOMATIC TRAY FORMING MACHINE
	TF80 AUTOMATIC TRAY FORMING MACHINE with double forming head, 2 different sizes can be made simultaneously and independent chain / forming drives
	FEATURES VALUES Max tray output with 1 head 120 pcs/min.  Max tray output with 2 heads   60 pcs/min Installed power    11 kw Compressed air consumption    7 nl / cycle TF80 Total net weight 1000 Kg TF80 dimensions 155 x 260 x 200 h cm

Box forming machines

High Speed

EC18 - AUTOMATIC CASE ERECTOR FOR RSC MACHINE
	Automatic case erector suitable to erect American cases, fold and seal the bottom flaps. Welded and painted steel frame. Totally mechanical movements driven by single electric motor. Sealing of bottom flaps by hot melt or tape
	FEATURES VALUES Box sizes Min. 300x200x150 H Max. 600x400x400H Upper carton warehouse capacity 250 blanks Speed up to 18 pcs/min. Installed power 5 kw Compressed air consumption 1000 nl / ciclo EC18 total weight 1400 Kg EC18 dimensions 600 x 200 x 200 h cm

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Low Speed

EC25 - AUTOMATIC CASE ERECTOR FOR RSC CASES
	The EC25 automatic erecting machine for RSC cases feature the following : - Horizontal case erecting - Compact design for easy installation on the production line - High capacity case loading magazine mounted above the machine body at an above floor height of 1200 mm, ensuring outstanding ergonomics and user friendliness - Lower flaps sealed with hot melt or tape unit - Fat size changeover within a wide adjustment range - Independent movements with inverter controlled motors - Touch screen operator interface
	FEATURES VALUES Box sizes  Min. 120x120x150 H Max. 450x350x450H Upper carton warehouse capacity 350 fustelle Speed Upto 25 pcs/min. Installed power     7 kw Compressed air consumption 400 nl / ciclo EC25 total weight 1150 Kg EC25 dimensions 235 x 135 x 120 h cm

Lid sealers

LF20  - AUTOMATIC LIDDING MACHINE
	Automatic lidding machines for “display” cases: tray with lid for different kinds of products (bottles, bags, containers, boxes, etc.) in the chemical, cosmetic and food industries.   Lids can be placed either inside or outside the trays.  Vertical cardboard blank magazine, lid put on with mechanical means and pneumatic pressing of the flaps. The machine is designed for extremely fast size change over
	FEATURES VALUES Max speed upto 15 cycles/min. Installed power     2 kw Compressed air cinsumption 700 nl / ciclo LF20 total weight 1250 Kg LF20 dimensions 300 x 135 x 180h cm

Case forming machines

Wrap around

WA10 - WRAP AROUND CARTONING SYSTEMS
	An auotmatic machine for packaging of generic products, the WA10 uses a special process in which the case is built around the product itself. More specifically, a corrugated cardboard blank is fed into the hopper together with the product and then wrapped and glued around it. The index technology used for this process is suitable for output rates of up to around 25 cases / min. Size is variable in that different types and shapes of packaging can be employed.
	FEATURES VALUE Box sizes  Min. 120x150x100 H Max. 550x350x300H Magazine capacity 200 blanks Max speed Upto 25 pcs/min. Installed power 10,5 kw Compressed air consumption  633 nl / cycle Total weight WA10 1250 Kg Dimensions WA10 600 x 220 x 200 h cm

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Integrated case packer

MODULINE INTEGRATED CARTONING SYSTEM FOR AMERICAN RSC CASES
	Integrated system to form, fill and seal american RSC cases composed of : case forming machine completely mechanic and with positive opening of the carton box Model EC25. Pick & Place group. Available with controlled motors for high speed or with electropneumatic movements. Closing / sealing box group top and bottom by means of glue or tape.
	FEATURES VALUES Box dimensions  min. 150 x 200 x 120 mm max. 400 x 600 x 400 mm Magazine capacity Length 1150 mm Max speed 15 boxes / min. Installed power     8 kw Compressed air consumption  500 nl/min. Total weight MD 1700 kg

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MD SERIES - DISPLAY BOX FOR PACKAGING MACHINES
	Integrated packaging machines for “display” cases: tray with lid for different kinds of products (bottles, bags, containers, boxes, etc.) in the chemical, cosmetic and food industries. Lids can be placed either inside or outside the trays.  The “wrap around” tray solution assures no free space is left between the package and product, thereby obtaining excellent product stability.

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VCM010 - Cartoning monoblock machine for RSC cases

Cartoning monoblock machine for RSC cases. depending on the type of product to be packed, the machine will be equipped with different configurations of product feeding and cartoning system : chasing bucket belt and Scara Robot for pouches and flowpack products, conveyor belts with divider and pick & place system for flacons, cans, jars and bottles. The machine is suitable for speed up to 18 cases / min.

TECHNICAL FEATURES	VCM10S	VCM10P
Max payload	10kg	40 kg
Accuracy	+/- 0,5 mm	+/- 1 mm
Motors	brushless	brushless
Gripping head	vacuum	mechanical
Pick & place	SCARA	CR25
Max n° cycles	55/1'	20/1'
Max n° boxes	18/1'	18/1'
Absorbed power	8 kw	8 kw
Weight	1700 kg	1700 kg
Compressed air consumption	500 nl/1'	500 nl/1'
Min/Max box length	200/600 mm	200/600 mm
Min/Max box width	150/400 mm	150/400 mm
Min/Max box height	120/400 mm	120/400 mm

Machine dimensions W X L                    1840 X 5900 MM

Pick & place

CR25 - GANTRY ROBOT
	Gantry type Pick &Place unit suitable to fill american cases or trays with products as bottles,cans,pots,bags,flowpacks etc.In the various different collations and possible configurations. The programmability of the positioning along the two cartesian axes guarantees maximum flexibility to the system.
	FEATURES VALUES Max handling capacity 40 kg Number of axis 2/3/4 Speed Fino a 25 cicli/min. Installed power  10 kw Compressed air consumption 633 nl / ciclo CR25 total weight 1200 Kg

Palletizers

Ground track cartesians

FL20 - GROUND TRACK PALLETTISER
	The FL20 is 4-axis palletizer operated by inverter-controlled three-phase asynchronous geared motors. The air operated pick-up gripper rotates 90°. The machine is controlled by a PLC which can store up to 20 pack arrangements. The user’s interface is an alphanumeric terminal which provides all the settings and video-pages required to operate the machine. The machine comes with two dynamically assigned pallet stations or an automatic magazine for the empty pallets and a mechanism to handle the cardboard dividers. Atomatic magazine for the empty pallets and a mechanism to handle the cardboard dividers. Maximum speed: 4 cycles/minute.
	FEATURES VALUES Max payload 40 kg Axis nr. 3 axis + rotation Supply 220/380 V - 50 Hz + N + T Max speed upto 8 cycles / min Installed power     7 kw Compressed air consumption  5 Nm/h, at 6 bars Total weight FL20 approx 2000 kg

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PK10- GROUND TRACK PALLETTISER
	The PK10 is a 4-axis palletizer which is mounted on posts and runs along tracks. It is operated by inverter-controlled asynchronous motors and includes a rotating pickup gripper. The machine is designed for multiple pallet handling, up to 12 stations and automatic empty pallet infeed. The control system is provided with an industrial-grade PC with graphics interface, automatic pack arrangement layout and diagnostics system. The pick-up gripper can be set up to handle one or more products at the same time.
	FEATURES VALUES Max payload 80 kg Axis nr 3 axis + rotation Max speed upto 6 cycles/min Installed power 10 kw Compressed air consumption 5 Nm/ora, a 6 bars PK10 total weight approx 2500 kg

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Gantry cartesians

GANTRY TYPE PALLETIZER - EK SERIE
	Cartesian gantry-type palletizer with four axes. Compact on the floor. The brushless drive units for all the axes allow the position of each of them to be precisely controlled and high production speeds to be obtained. Available in versions from one up to 11 pallet positions. Automatic empty pallet supply, layer divider sheet insertion and automatic full pallet discharge are available.

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Robotized

ANTHROPOMORPHOUS PALLETTISER ROBOT
	This palletiser is particularly flexible being adaptable to various types of configurations and product handling. Every robot can manage usually up to 4 palletising positions plus layer cards and empty pallets. Gripping head with pneumatic gripper for lines pick up Gripping head with vacuum cups Gripping head combined with vacuum cups + pneumatic gripper Gripping head for layers
	Payload - nr of axis Speed 180 kg - 4 axis 10 cycles / min. 350 kg - 6 axis 6 cycles / min. 570 kg - 6 axis 6 cycles / min.

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MAXTER PAL

Palletizer built with double-column system assembled on a strong bearing structure. The pre-formation is composed of powered roller by means of a belt which speed is checked by frequency converter. Automatic pack turner and pack spacers suitable to create the different layer patterns. Automatic pusher suitable to push the rows of packs towards the palletizing head. Boundary self-centring layer compacting units are put in motion by motor reducers; the positioning is checked, electronically. The dimensions of the layer are stored in the format which has been set, in order to compact it without making too much pressure on product. Safety system against the eventual fall of the head, in case of the breaking of the lifting chain, by means of pneumatic cylinders of locking.

Depallettizers

MAXTER DEPAL
	Translation automatic depalletizer, suitable to remove glass and plastic bottles from pallets. The functioning is practical and reliable; infact by means of a translating carriage, applied to the frame, the containers are pushed towards a platform that, will go locating up to the loading height of the accumulation bench (the latter, will be always in line with feeding). For low speed.

LGV VEHICLES

LGV LASER-GUIDED VEHICLES
	Wide range of LGV laser-guided vehicles suitable for any type of application and  market sector. The vehicles are equipped with safety devices that accompany operation in each stage of the work cycle and are controlled by a supervisor system.  This system controls and monitors the missions of the vehicles, communicating via radio and conveying all the information about the product. Drive systems available: for speeds up to 60 mt/min and 90 mt/min Available in versions in which the battery is changed by hand or with an automatic recharge system.