SACMI: closures
Plastic Cap Manufacturing compression lines
Compression Molding Machines
 CCM32M View Video |
 CCM64M View Video |
 CCM24L View Video |
 CCM24S View Video |
 CCM48S View Video |
 CCMH18 View Video |
 CCM80 View Video |
CCM32M
Description
CCM32M continuous compression moulding hydraulic press (100 kg/h) for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final, well defined shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.
Performance
· Max output rate: 45,000 caps/h
· Max external diameter: 43 mm
· Max cap height: 25 mm
· Number of cavities: 32
· Number of cutters: 8
· Extruder screw diameter: 60 mm
· Average electrical power consumption: 49 kW
· Average compressed air consumption: 500 Nl/min
· Average cooling system consumption: 39,000 kcal/h
CCM64M
Description
Continuous compression moulding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.
Performance
· Max output rate: 72,000 caps/h
· Max external diameter: 43 mm
· Max cap height: 25 mm
· Number of cavities: 64
· Number of cutters: 8
· Extruder capacity: 200 kg/h
· Average electrical power consumption: 95 kW (200 kg/h extruder)
· Average compressed air consumption: 550 Nl/min
· Average cooling system consumption: 71,000 kcal/h
CCM24L
Description
Continuous compression moulding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion in the cavities to mould it into the final shape. The capacity of the machine depends heavily on compound properties and the geometry of the manufactured caps.
Performance
· Max output rate: 32,000 caps/h
· Max external diameter: 63 mm
· Max cap height: 32.5 mm
· Number of cavities: 24
· Number of cutters: 6
· Extruder capacity:200 kg/h
· Average electrical power consumption: 66 kW
· Average compressed air consumption: 650 Nl/min
· Average cooling system consumption: 53000 kcal/h
CCM24S
Description
Continuous compression moulding hydraulic press for plastic cap manufacturing via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion into the cavities to mould it into the final shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured caps.
Performance
· Max output rate: 36,000 caps/h
· Max external diameter: 33 mm
· Max cap height: 25 mm
· Number of cavities: 24
· Number of cutters: 12
· Extruder capacity: 50kg/h
· Average electrical power consumption: 25 kW
· Average compressed air consumption: 400 Nl/min
· Average cooling system consumption: 25000 kcal/h
CCM48S
Description
Continuous compression moulding hydraulic press for the production of plastic caps. The manufacturing process lies in extruding the granulated compound (i.e. HDPE, PP), cutting it into single pellets, inserting it into the cavities, and finally moulding the cap according to a defined profile. The output of the machine strongly depends on the type of resin used, part design and part weight.
The machine is equipped with:
- melted compound by-pass valve for cleaning the extruder, for start-ups and stops of the machine
- pneumatic system with device for air injection into the upper moulds
- cooling system for temperature control of upper and lower moulds
- oleodynamic unit
- Sacmi PLC automation and control system
- in-phase cap extracting and transferring unit on motor-driven conveyor belt, allowing on-board installation of the vision system
- automatic rejection device for out of weight closures
Performance
· Maximum production: 87.000 caps/hour
· Max. / min. cap external diameter: 20 / 37 mm
· Max. / min. cap height: 5 / 25 mm
· Number of cavities: 48
· Compressed air consumption: 900 Nl/min
· Max average room temperature up to 40°C without air conditioning for the control panel
· Max average room temperature up to 50°C with air conditioning for the control panel
CCMH18
Description
Continuous Compression Moulding Machine for the production of shoulders via the extrusion of dry-blend granulated compounds (i.e. HDPE, PP), metering, pelletting and insertion into the cavities to mould it into the final shape. Machine capacity depends heavily on compound properties and the geometry of the manufactured shoulder.
Performance
· Max production:600 caps/min.
· Max external diameter:53 mm
· Max cap height:25 mm
· Cavities number:18
· Average electrica
CCM80
Description
Continuous compression moulding press CCM80SA
Continuous compression moulding hydraulic press for the production of plastic caps. The manufacturing process lies in extruding the granulated compound (i.e. HDPE, PP), cutting it into single pellets, inserting it into the cavities, and finally moulding the cap according to a defined profile. The output of the machine strongly depends on the type of resin used, part design and part weight.
The machine is equipped with:
- melted compound by-pass valve for cleaning the extruder, for start-ups and stops of the machine
- pneumatic system with device for air injection into the upper moulds
- cooling system for temperature control of upper and lower moulds
- oleodynamic unit
- Profibus automation and control system
- insertion turret controlled by Brushless motor
- in-phase cap extracting and transferring unit on motor-driven conveyor belt, allowing on-board installation of the vision system
- automatic rejection device for out of weight closures
- pump and mixer to achieve a better steadiness and mixture of the plastic exiting the extruder
Performance
Maximum production: 120.000 caps/hour
Max. / min. cap external diameter: 20 / 37 mm
Max. / min. cap height: 5 / 25 mm
Number of cavities: 80
Compressed air consumption: 935 Nl/min
Estimated average absorbed power 125 kW at 50 Hz with 75 mm extruder screw diameter
Refrigerating power consumption: 92.000 kcal/h for PP with 75 mm extruder screw diameter
Refrigerating power consumption: 98.000 kcal/h for HDPE with 75 mm extruder screw diameter
Estimated average absorbed power 133 kW at 50 Hz with 90 mm extruder screw diameter
Refrigerating power consumption: 102.000 kcal/h for PP with 90 mm extruder screw diameter
Refrigerating power consumption: 104.000 kcal/h for HDPE with 90 mm extruder screw diameter
